Abrasives first town environmental change: private enterprises hope to reduce pollution costs

In order to realize the clean development of the abrasives industry, Dadian Town of Yinan County actively eliminated the backward technology and dismantled the polluted “coal kiln”. However, at the same time as the elimination of backward productivity, new and deeper problems have arisen. That is, the establishment of new enterprises supporting technical reform funds can not keep up, the industrial chain often breaks, and the enterprises undergoing technological transformation are in the second dilemma.
On May 23, when the reporter interviewed the abrasives industry in the town of Dadian Town, Yinan County, he found that the highly polluting “coal kiln” used in the past had been dismantled.
The glory of "the first town of China's abrasive tools": the town party and government cadres and teachers' salaries mainly rely on the abrasives factory to support Dadian Town, which is the industrial-oriented center town named by the provincial government. Abrasives are a dominant town in the town. Pillar industry. By the end of 2006, the town had 236 abrasive grinding equipment manufacturers, 15 enterprises that passed the ISO9001 international quality system certification, 15,000 employees, and annual profits and taxes of nearly 40 million yuan. The products mainly include two types of abrasives, such as silicon carbide and alumina, and more than 2,000 kinds of abrasives, including ceramics, resin and diamond. The annual output is 120,000 tons, which are exported to Southeast Asia, the Middle East, Africa, Germany and Denmark. The country and region, the abrasives produced by the company account for more than 40% of the domestic market share, is the country's largest abrasive abrasive production base, known as the "China's first town of abrasives."
Abrasives production has been in Dadian Town for more than 30 years. Speaking of the glory that once existed, Lao Zhao, who has served as secretary of the town party committee and has retired, is very proud: "In the development of industrial and sideline projects, it is necessary to stand on the ground and be more vocal. Under the inspiration of many rural party members and cadres, they carried forward the glorious tradition of hard struggle in the war years, saving food and planning funds, and drove the masses to dry up the abrasives and abrasives project. The chimneys stood out and were spectacular."
Indeed, for a considerable period of time, the abrasives industry has become an important channel for Dadian Town to transfer rural surplus labor, increase farmers' income, affluent local finance, and promote the development of the national economy. After the reform of the fiscal and taxation system, the financial expenses of the party and government cadres of Dadian Town and the salaries of primary and secondary school teachers are largely supported by it.
Today's broken wrist: the pursuit of clean development and self-demolition "coal kiln"
The private abrasives factory in Dadian Town, although not large in size, is not in the “five small” list.
On May 26, Cao Xianwen, the former station manager of the County Environmental Protection Bureau, interviewed by the reporter said: "The abrasives industry in Dadian Town is not eliminated, but its backward technology with high energy consumption and high pollution is not environmentally friendly. It is inevitable that it will be eliminated."
It turns out that the enterprises that produce abrasives in Dadian Town have used inverted kiln (shaped like "yurt", commonly known as "mushroom kiln" or "earth kiln"). To produce 1 ton of ceramic grinding wheel, 1.1 tons of coal is required. It produces 100,000 tons of grinding wheel per year and needs to burn 110,000 tons of standard coal. According to estimates by the environmental protection department, there are as many as 16 kilograms of sulfur dioxide emitted by 1 ton of coal, and there are countless types of dust emitted by large and small abrasives. The resulting atmospheric pollution and water pollution have brought harm to the people's production and life and threatened the lives and safety of the people.
"The backward productivity must be eliminated, not eliminated, and economic development is difficult to sustain." Yang Zijun, secretary of the town party committee, said. With the support of the county party committee and the county government, the town party committee and the government are determined to comprehensively rectify the abrasives industry, focusing on the implementation of the reform of the kiln as a tunnel kiln, the direct combustion of coal into gas, and the improvement of product quality. "Two changes and one improvement" technical engineering.
By the end of last year, all the high-energy and high-contamination abrasives production processes in Dadian Town were eliminated: more than 360 kiln furnaces were dismantled, including 210 inverted kiln and 80 oil-stone tunnel kiln. Other kiln 70 seats have laid a good foundation for the clean development and safe development of the abrasives industry.
After the dismantling of the "coal kiln": the government's centralized rectification is not to ruin the enterprise but half of the private enterprises have been technically modified. Nowadays, many abrasives and abrasives enterprises in Dadian Town have begun to adopt energy-saving with the help of higher-level environmental protection departments. Environmentally friendly new equipment, new processes and new technologies are working hard to transform the way of economic development.
Chen Huifan, a member of the Party Committee of Yinan County Environmental Protection Bureau, said: "As of now, 51 households in Dadian Town have submitted technical transformation applications, and 37 gas tunnel kiln have been put into operation. Among them, large gas with a length of 80 meters or more. There are 5 tunnel kiln, and each technological transformation investment is more than 3 million yuan."
Undoubtedly, the government's centralized rectification of the abrasives and abrasives enterprises in Dadian Town is not intended to kill these private enterprises, but to help them grow and strengthen the industry, but the reality is complicated and cruel. According to the reporter, although some enterprises have already put into production, half of the private enterprises are “grounded” because of insufficient funds and high cost of technological transformation; that is, those enterprises that started the ignition and because of the “monopoly” price of the local gas company. Some of the enterprises that are building large-scale gas tunnel kiln are also worried about the expensive “gas pipeline construction fee” of gas supply companies.
A company that has smashed six highly polluting coal-fired downdraft kiln, lost more than 3 million yuan in fixed assets, and invested more than 5 million yuan. Cao Xiancheng, the owner of the new factory building and gas tunnel kiln, told reporters: "I completed the technical reform. After that, if you need to use this gas company to supply gas, the light 'opening fee' will have to pay 100,000 yuan." Another business owner, Cao Cao, calculated the account for the reporter: After connecting the company’s natural gas pipeline, With three cubic meters of natural gas per cubic meter, when you use 1.12 million cubic meters, you can enjoy the so-called "parity" of two nine per cubic meters.
The owner of a grinding tool Co., Ltd., which is not yet in production, said with anxiety: "Now the natural gas used in the abrasives factory in Henan is one cubic two yuan, and the cheaper in Jiangxi is only eight. Three cubes in three, the cost of gas is so high, it will not be crowded at the time!"
For the difficulties faced by private enterprises of abrasives and abrasives, the party committee and government of Dadian Town try their best to help enterprises find ways. For example, since the beginning of this year, many private enterprise symposiums have been organized, and the financial system has successively lending more than 80 million yuan to support technological transformation.
During the interview, many private enterprise bosses in Dadian Town asked the reporter to convey a common wish: to control the cost of pollution so high, and hope that the superiors will alleviate the burden on these private enterprises.
 

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