Strengthen safe production and join smart technologies

According to news from the Ministry of Information on the 8th, in order to promote the use of robots in the civil explosive industry to improve the level of intrinsic safety, the Ministry of Industry and Information Technology has formulated the Implementation Plan for the Civilian Explosion-proof Production Safety (Non-human) Special Project (hereinafter referred to as the “Program”). The program is to further integrate the resources of China's equipment manufacturing companies, universities and research institutes, and jointly develop and replace the artificial equipment for dangerous jobs by replacing civilian explosives. This will increase the quality and reliability of equipment and the level of intelligence in civilian explosives so as to achieve improvement. The target of the intrinsically safe level of civil explosion production.

Civil explosive industry is a basic industry in China's industrial system and plays an important role in the development of China's national economy. To ensure the safety of the production process of civil explosives, it is related to the safety of employees' lives and corporate property, and it is the primary target direction for the innovation and development of civil explosive industries.

The "Programme" pointed out that the entire process of production and management of civil explosive industries should be covered by means of information technology: automatic collection and transmission of product information online, remote control of production process monitoring, production information and office information of production workshop and ground station preparation center System or warehouse logistics system information fusion technology or software platform to achieve automatic sharing of information data applications.

The “plan” focuses on the issue of few (un)humanized safety production in the civil explosive industry, and emphasizes the full use of the existing equipment foundation, breaks through the bottleneck of automation, intelligence, and information technology in production equipment, and enhances the intrinsic safety level of the civil explosion industry, according to the civil explosion industry. The main problems in the development trend and equipment of safe production technology are oriented to the main representative products to improve the reliability and stability of production equipment, focusing on smart components and key technologies, which mainly include the following items:

Intelligent online detection system

The use of smart sensors and instrumentation, on-site acquisition of current, voltage, temperature, pressure, image, vibration and other data, real-time monitoring of equipment operating status and real-time analysis of the collected data.

Computer Management and Video Surveillance System

Adopt computer management and intelligent monitoring system, automatic collection of production parameters across the entire line, automatic control of process actions, real-time dynamic simulation display of equipment operation, fault self-diagnosis alarm, automatic acquisition and storage of process parameters, realization of dangerous process man-machine isolation, automatic, continuous production .

Intrinsically safe explosion-proof and explosion-proof technology

The civil explosive industry is a high-risk product, and the production environment must strictly comply with the explosion-proof standards, such as the "Safety Code for Design of Civil Explosive Equipment Engineering". The motors in hazardous locations are explosion-proof, the buttons are explosion-proof, the camera is equipped with explosion-proof housings, proximity switches, The temperature sensor and flow sensor use intrinsically safe explosion-proof type.

The implementation of the “plan” will break through the key intelligent technologies of the civil explosion industry, promote the research and development of intelligent measurement and control devices and components, realize the integration and innovation of major intelligent equipment, promote key intelligent technologies, core intelligent measurement and control devices and components, and promote key software and hardware technologies. The application and promotion of civil explosive industry safety production equipment, through the integration of innovation, the development of a number of iconic sets of major intelligent manufacturing equipment to protect the industrial transformation and upgrading.

Future plan:

By 2016, breakthroughs will be made in the key systems and component core technologies required for the production of key products for civil explosive industries; industrial automation and intelligent production lines with high reliability will be developed to achieve unmanned operation Unmanned production requirements; Developed industrial automation equipment such as bayonet, card waist, resistance inspection, coding, packaging, code information collection, etc.; changed the operating mode of existing single-person machines; developed automatic production of pyrotechnics Feeding, weighing and other smart devices.

By 2020, we will establish and improve the platform for the development of public explosive equipment common technology research, R&D and design, manufacturing and test verification, and form a relatively complete technical system, manufacturing system and standard system.

By 2025, the intelligentization of equipment and the automation of the manufacturing process will be realized, and the promotion of the industry that represents the product's intelligent production line will be completed. Equipment quality and reliability, production efficiency, technical level and intrinsic safety have increased significantly.