Abstract In the first half of 2016, the abrasives industry was weak in the international economic growth. The domestic economy was de-capacity, structural adjustment, and the downstream industry operated relatively smoothly. According to market demand, the industry colleagues optimized the product structure based on the reduction and efficiency. Principle, adjust product output and structure, line...
In the first half of 2016, the abrasives industry was weak in the international economic growth. The domestic economy was in the process of de-capacity, structural adjustment, and the downstream industry operated relatively smoothly. According to the market demand, the industry colleagues should optimize the product structure based on the reduction and efficiency. To adjust the output and structure of the products, the overall operation of the industry is stable, and the indicators are stabilizing. First, the characteristics of the economic operation of the industry
Table 1 Summary of the basic situation of 100 enterprises in the first half of 2016
1. The main products adapt to the market and actively reduce the volume. The production and sales volume of green silicon carbide increased. According to the statistics of the main products of the industry and the main production enterprises in the main distribution areas, the output of each product in the first half of the year was about 760,000 tons, down 1.30% year-on-year. White corundum was about 145,000 tons, down 3.3% year-on-year. Black silicon carbide is about 210,000 tons, down 16% year-on-year, green silicon carbide is about 140,000 tons, up 16.67% year-on-year, ceramic abrasives is about 96,000 tons, down 4.17% year-on-year, and resin abrasives are around 226,000 tons, down 1.68 year-on-year. %. According to the data released by the National Bureau of Statistics: the national economy grew by 6.7% in the first half of the year, and the entire economy operated steadily. In the downstream industry related to us, the national crude steel output was 39.956 million tons, down 1.1% year-on-year, and the decline was 0.2 percentage points lower than the same period of last year. The building materials industry, cement output was 110.05 million tons, up 3.2% year-on-year (down 5.3% in the same period last year). The output of flat glass increased by 1%, up by 1%, and decreased by 4.2% in the same period of last year. The investment in real estate development accelerated. In the first half of the year, the investment in real estate development in China was 466.31 billion yuan, a year-on-year increase of 6.1%, and the growth rate was 5.1 percentage points higher than last year. Infrastructure investment maintained rapid growth (excluding electricity, heat, gas and water production and supply) of 498.5 billion yuan, up 20.9% year-on-year, and the growth rate was 3.7 percentage points higher than that of the previous year; the output of ten non-ferrous metals was 25.12 million tons. The growth rate was 0.1%, and the growth rate dropped by 9.2 percentage points year-on-year.
Due to the stable operation of the downstream industry and the different degrees of growth, our industry has basically maintained a stable operation. The output of major products has declined slightly, but it is not entirely due to the downturn of the situation. It is mainly due to the tempering of enterprises in recent years, generally according to market requirements. Single production has overcome the habit of blind production in the past, while reducing inventory, and the phenomenon of low-priced dumping has improved.
Green silicon carbide is due to the increase in production of the photovoltaic industry since September last year, and the demand for green silicon carbide micropowder has increased, so the output has increased, but there has not been a large-scale recovery of production. The output of black silicon carbide decreased. First, the export volume decreased. Then the domestic steel was de-capacity. At the same time, steel enterprises reduced the cost and used the relatively cheap ferrosilicon as a deoxidizer to reduce the amount of metallurgical grade black silicon carbide.
2. The results of cost reduction and efficiency increase appear. According to the statistics of the 100 major enterprises in the industry (Table 1), the sales revenue of products from January to June increased by 1.78% year-on-year, the sales expenses decreased by 7.77%, the management expenses decreased by 0.94%, and the financial expenses decreased by 9.55%. The number of people decreased by 6.62% year-on-year, and the total wages decreased by 0.88%. These costs were reduced, and the total profit earned increased by 7.4% year-on-year.
3, the effect of destocking is obvious. Statistics show that the inventory in the first half of the year decreased by 12.57%. The high output and high inventory for many years have enabled the company to gradually recognize the high inventory and increase the capital from the blind production, increase the management cost, reduce the profit of the enterprise, reduce the inventory, accelerate the capital flow, reduce the cost, increase the profit, and promote the health of the enterprise. A powerful tool for development. Many enterprises prioritize the sale of inventory products according to market demand, so that the inventory products are kept at a reasonable level.
4, the price of abrasive products generally rose, individual products declined slightly , the factory duty-paid price: brown corundum, block 2850-3000 yuan / ton, with the same period, four sections of sand 3500-3600 yuan / ton, up 12.9% year-on-year, granular sand 4300-4400 yuan / ton, up 7.5% year-on-year, floating around 50 yuan / ton; white corundum, block 3450-3500 yuan / ton, up 9.67%, paragraph sand 3950-4050 yuan / ton, up 12.85%, particle size Sand 4550-4650 yuan / ton, up 3.41% year on year; black silicon carbide 88 #0-10, 3600-3700 yuan / ton, down 7.7%, 98#F16-100, 6150-6250 yuan / ton, up 4.2 %; green silicon carbide, block 6750-6850 yuan / ton, down 2.2%, JIS1500 18850-19350 yuan / ton, up 7.7%.
5. The amount of high-grade abrasives increased. The improvement of the quality of abrasive tools, in which the improvement of abrasive quality is an important factor. This is also the requirement that the abrasives enterprises have repeatedly put forward for many years. In recent years, the abrasive production enterprises have continuously strengthened the research and development in this area. The ceramic microcrystalline abrasives used for the consolidation of abrasive tools are 162 tons, and the zirconium corundum abrasives are 3,060 tons. The brown and white corundum abrasives are about 25,000 tons, and the single crystal corundum abrasives are about 6,000 tons. Many abrasive tools companies have increased the proportion of high-grade abrasives in the products, which greatly improved the cutting and polishing performance of the abrasive tools. The gold medals for foreign exchange, the golden elephants for elephants, the plaques for the nine days, the Sanlu cards for Langfang Julong, the white pigeons for the white pigeons, the Guanyi brand for Jiangxi Guanyi, and the Taishan brand for Shandong Luxin. The sales of famous products have risen and won a good reputation. The most important thing about the product is the stability of the quality. In order to ensure the stability of abrasive quality, some enterprises have established close cooperative relations with enterprises that produce ceramic microcrystalline abrasives. In order to continuously introduce new products, abrasive production enterprises and abrasives manufacturers jointly develop new products. As the market continues to mature, the enterprises that use high-grade abrasive tools are growing. In the first half of the year, when the company is investigating, the bosses of our company should arrange for the purchasers of their abrasives to buy the best products without using the general products. . It fully reflects the trend of healthy market demand.
6, intelligent production shows vitality. At the previous meeting, it was said that the automatic production line for cutting blades designed and manufactured by the Sixth Hospital of China National Machinery Institute was installed and put into production in Guangdong Chuanghui. The automated production line of brown fused alumina smelting and grain size processing designed and manufactured by Zhengzhou Jinyu was put into operation in Sanshan, Guizhou. After running for a period of time, Has shown strong production and processing capabilities. Recently, a number of enterprises have achieved good results in the research and development of automation and intelligent equipment. Xinxiang Weiliang Screening Machinery Co., Ltd. is a company that does screening equipment. They implement automation and robots from cutting and welding. Operation, high-end equipment, product refinement, quality integration, foreign customers to visit are full of praise. Baige Abrasives Co., Ltd. is an old company with deep technical accumulation. Baige brand abrasives are widely recognized in the market. Recently, they have devoted themselves to the research and development of intelligent equipment, and cooperated with scientific research institutions to make CNC intelligent grinding wheel processing. The center, in cooperation with Sanmao, made the inner and outer processing equipment of the grinding wheel, which improved the processing precision. Zhengzhou Hongyi Machinery Co., Ltd. has made the resin slice automatic press for 3M in the United States. It is praised by the company. In order to meet the needs of automatic production of slice production enterprises, the press is equipped with automatic feeding machine to improve the automation level of the press. I believe that the industry will be in the future. Production automation, the degree of intelligence will be further enhanced, and gradually occupy an increasingly important share in enterprise manufacturing.
7. New product development has been valued by more and more companies. This year's top 20 industry and outstanding member units, the required materials for research and development and new product investment accounted for more than 10% of the company's profits. From the reported materials, the R&D investment of these dozens of companies has reached a considerable proportion. It has also achieved good results, and has applied for hundreds of patents, including the intelligent distribution system of resin abrasive hardened tunnel kiln and kiln car developed by Zhongji No.6 Hospital, resin cutting blade and ç ‚ type grinding wheel digital workshop and intelligent The logistics system intelligent equipment and other equipment have obtained a number of national patents. Zhengzhou Hongji grinding and polishing powder and its preparation method, Zhengzhou Yufa's new white fused alumina smelting furnace, white corundum cooler, Zhengzhou Jinyu new high-temperature combined filter cartridge dust removal system, Longhai Silicon's block grading cutting device, etc. Quite technical content.
The design of the 10,000 KVA and 5000KVA brown corundum smelting furnaces completed and put into operation by Guxian Baige Senrun Co., Ltd., Zhongji Sixth Hospital and Zhengzhou Jinyu Co., Ltd. has been upgraded to a higher level. Environmental dust removal not only solves the dust removal problem in the smelting process, but also solves the dust removal during the dumping process. Dumping smoke is sudden, strong, high in smoke, high in temperature, extremely diffusive, difficult to collect and control, production design unit through careful accounting and a series of technical treatments (using sealed control to spread the total amount of smoke, multi-pole Dealing with multi-pole recycling and full automation control, effective control and collection), the smoke control collection of 500KVA and 10000KVA brown corundum smelting furnace is realized, and the effect is good.
Shandong Shengquan was awarded the Nationally Recognized Enterprise Technology Center, and Dalian Jinma was awarded the 2015 China Petroleum and Chemical Industry Famous Brand (Bon Chemical). Henan Yicheng won the second and third prizes for scientific progress in the provinces and cities. Ersha Shenzhen has won many awards in Shenzhen. Most of the products of the company have been awarded the famous products of the industry, the famous products of the provinces and autonomous regions where the enterprises are located, and the establishment of enterprise R&D centers, and universities. There are more and more companies that research institutes jointly develop new products. These are the representatives of the transformation and upgrading of the enterprise and technological progress.
8. The quantity and price of export products have dropped; the volume and price of imported products have risen and fallen.
According to customs statistics, export products from January to June (Table 2)
Natural corundum was 24.458 million tons and 4,461,400 US dollars, the price and price decreased by 25.03% and 34.21% respectively; brown corundum was 285,000 tons, and 193.7 million US dollars, the volume increased by 2.08%. The price decreased by 1.34% year-on-year; other artificial corundum, the volume of 82,600 tons, the price of 68.15 million US dollars, down 2.04% and 13.85% respectively, silicon carbide 159,000 tons, the amount of 145 million US dollars, the price and price decreased by 5.16% and 10.23 respectively. %, 952 tons of boron carbide, 12.725 million US dollars, the volume price decreased by 27.37% and 30.33%, the abrasives were 102,900 tons, the amount was 286 million US dollars, the price and price decreased by 0.98% and 1.58% respectively.
Table 2 Abrasives Export Trade Table for January-June 2016
Table 3 2016-June month abrasives import trade table
Natural corundum 4988.4 tons, the amount of 1.78 million US dollars, the year-on-year import volume increased by 13.39%, the amount decreased by 15.48%. Brown fused alumina 343.38 tons, the amount of 877,000 US dollars, the year-on-year price increase of 25.77% and 25.38%, other artificial corundum 2557.03 tons, the amount of 10.95 million US dollars, the year-on-year price fell by 64.66% and 11.16%.
771.64 tons of silicon carbide, the amount of 3.479 million US dollars, the volume price decreased by 53.15% and 38.97% respectively.
2.28 tons of boron carbide, the amount of 116,000 US dollars, the year-on-year price increase of 898.61% and 177.09% (since the base is small, the increase is relatively large).
Abrasives 449.15 tons, the amount of 78.998 million US dollars, the year-on-year price decreased by 18.99% and 10.86%.
Table 4 - Table 5 shows the volume of imports and exports and their proportion. Table 6 - Table 13 are the top five countries for export and import respectively. From the table, we can see the major countries and regions where our products are exported. The main direction of the exit.
Table 4 - Major exports of major continents from January to June
Table 5 - Imports of major products from all continents from January to June
Table 6 Top five countries and regions for natural corundum and garnet exports
Table 7 Top five countries and regions exported by other artificial corundum products
Table 8 Top 5 countries and regions exported to brown corundum products
Table 9 Top five countries and regions for the export of silicon carbide products
Table 10 Top five countries and regions imported from natural corundum and garnet products
Table XI, the top five countries and regions imported from brown corundum products
Table 12 Top five countries and regions imported from other artificial corundum products
Table 13 Top five countries and regions importing silicon carbide products
Table 14 Top five countries and regions importing boron carbide products
Second, the current problems and difficulties in the industry 1. Overcapacity and product homogeneity are still important aspects that currently affect the development of the industry. Although everyone feels that sales are difficult and price competition is fierce, and it is necessary to change production or compress capacity, many companies are not willing to take the initiative to do so. Instead, they are passively waiting for the situation to improve, and the situation will accelerate production once there is signs of improvement. On the one hand, the market demand is not prosperous, and on the other hand, the increase in output, and the increase of these products is not high quality, ordinary popular products are still the mainstream of the market, which is why product prices have not been able to go up. Table 5 - Imports of major products from all continents from January to June
Table 6 Top five countries and regions for natural corundum and garnet exports
Table 7 Top five countries and regions exported by other artificial corundum products
Table 8 Top 5 countries and regions exported to brown corundum products
Table 9 Top five countries and regions for the export of silicon carbide products
Table 10 Top five countries and regions imported from natural corundum and garnet products
Table XI, the top five countries and regions imported from brown corundum products
Table 12 Top five countries and regions imported from other artificial corundum products
Table 13 Top five countries and regions importing silicon carbide products
Table 14 Top five countries and regions importing boron carbide products
2. The company's own innovation awareness is not strong enough. Of course, there are many factors influencing it, such as intellectual, intellectual, and financial. But the sense of innovation of business leaders is especially important. According to data analysis, China's industrial rise process is similar to that of Japan and South Korea. It starts with the technology of imitating advanced countries. In the mobile phone field, Japanese companies started out as producing cottage products, but the quality of the products they imitated was more durable than that of the United States (Motorola), and the price was cheaper. When Japanese companies were on equal footing with American products, they would have a R&D expense ratio from total revenue. Less than 1% increased to 10%, thus completely defeating American opponents by technological advantage. South Korea's Samsung, after relying on cheaper rivals of Japan (Sony Ericsson), significantly increased its research and development costs to around 8%, and continued to improve product performance to capture the market. Recently, the NOTE7 battery was charged, the use of the explosion occurred, the loss was heavy, and it was lost when it was accidentally filled. Huawei, a domestic company, had a R&D investment ratio of 15.1% in 2015. My industry's nine-day industry and trade entered the industry late, but the starting point is high, not spending energy on low-end products, and annual R&D expenditures gradually increase from 10% of profits to 15%. Product performance continues to improve, and the products sell well in the European and American markets. At present, most enterprises are still concerned about the price of products. Although enterprises have a large number of patent applications, the patents related to the core technology of products are still relatively scarce. Therefore, we must continue to research and develop on the core technology, so that the development of the enterprise has a substantial improvement. From the statistical data reported by our industry and the situation we usually understand, any enterprise that can actively adapt to the new normal, attach importance to innovation and quality and efficiency, is full of vigor and vitality, and has won a good momentum of development, and vice versa. Enterprises will fall into passiveness, embarrassment, waiting and bitterness.
3. The biggest difficulty in the current response should be the funding problem. The first is that it is difficult to collect money. According to the statistical report, accounts receivable from January to June increased by 21.79% year-on-year. The return period for refractory enterprises was long. Some enterprises had a good turnover rate of 0.5. The abrasive enterprises had to maintain production, the payment could not be returned, and the loan was difficult. It has also stepped up loan management. It is also very difficult for a company to have a small scale and a bad reputation to successfully borrow money. It is difficult to get a good solution in the short term.
Third, the issues that need attention in the second half of the year.
1. The first important issue in the second half of the year is that innovation should be mentioned as the primary location.
Innovation is the core of enterprise development. Only innovative enterprises can have vitality. Only innovative enterprises can have new developments. Only innovation can enable enterprises to get rid of the current difficult situation and usher in a new world of enterprise development. The G20 Hangzhou Summit has just ended, and China has opened a Chinese prescription for the recovery and development of the world economy. The core is innovation. The third industrial revolution has developed to this day, and economic development has entered a turning point. In this period, what is most needed is innovation, in order to bring economic development to a new stage. The same is true for our industry. The current environment has created good policy conditions and environmental conditions for our innovation and development. We must seize the opportunity to keep up with the trend of innovation and development and make the company take a new step.
The key areas of R&D, which were mentioned at the last meeting, are still the key areas of current R&D:
1. Abrasives should work hard on the shape and cleanliness of the particles. In addition, the fine number and the dust accumulation are serious. How to make full use of these products and by-products is also an aspect that we need to strengthen research now and in the future. In addition to grinding, abrasives should be researched and developed in the field of non-grinding. In particular, silicon carbide products should be explored in the field of engineering ceramics by utilizing their high hardness and acid and alkali resistance.
2, resin abrasives should improve the grinding strength, cutting force efforts, to solve the ability of the abrasive resistance to attenuation. Especially for heavy-duty grinding wheels, the quality difference between steel mills and grinding rails is relatively large.
3, high-grade ceramic abrasives, especially the abrasive tools matched with CNC machine tools, high-speed, high-efficiency abrasive tools are relatively small, should be increased efforts to research and development.
4. The production equipment of automated abrasive tools should speed up the pace of research and development. The automatic feeding, automatic netting, and trademarking independently developed by the existing 5 or 6 abrasive manufacturing enterprises have taken a step, but in general, they should also increase their efforts. .
5. The binder manufacturer should be closely integrated with the abrasive manufacturing enterprise to improve the pertinence of the use of the binder.
2. Steel production capacity has increased. This year, the indicator for steel to check energy is 45 million tons. In the first half of the year, it went to 13 million tons and completed 30% of the target. In the second half of the year, it is necessary to complete the task of 32 million tons of de-capacity. The crude steel output may decline by 1.1% in the first half of the year, and the tasks of de-capacity such as cement, alumina and non-ferrous metals are also underway. The demand for brown fused alumina and white fused alumina in the upstream products of refractory materials will have an impact, and the demand for metallurgical grade black silicon carbide will also decrease. One of the reasons for the decrease in production and sales of black silicon carbide in the first half of the year was steel depletion. At the same time, in order to reduce the cost of ferrosilicon as a deoxidizer, the amount of black silicon carbide used as a deoxidizer will be further reduced, and the price will not rise significantly.
Green silicon carbide from September last year to the end of June this year, due to increased production in the photovoltaic industry, the demand for green silicon carbide micropowder increased, so the output and price are rising in the first half of the year. However, in the second half of the year, the photovoltaic industry has further fallen into a downturn. Since July, the demand for green silicon carbide market has declined. It is expected that there will be no obvious improvement in the second half of the year.
3. The recovery of the international economy is still slow, and the export trade will not increase substantially. July-August is a traditional holiday in Europe and the United States. The purchase volume has generally decreased. The World Economic Organization has lowered the growth expectations of the US, EU and other economies. The strength of export promotion has a certain impact. According to the statistics of the Iron and Steel Association, the world's 66 major steel producing countries and regions, the global crude steel output in the first half of the year was 795 million tons, down 1.9% year-on-year.
In the first half of 2016, the output of crude steel in the EU 28 countries was 82.75 million tons, down 6.1% year-on-year;
CIS 51.1 million tons, up 0.6% year-on-year; North America 55.57 million tons, down 0.6% year-on-year;
South America 19.2 million tons, down 13.8% year-on-year; Asia 550 million tons, down 1% year-on-year;
The Middle East was 13.82 million tons, down 3.2% year-on-year; Africa was 5.99 million tons, down 15.9% year-on-year.
In June, China's crude steel output was 69.47 million tons, up 1.7% year-on-year. After deducting China, global crude steel output in June was 66.25 million tons, down 1.6% year-on-year. This shows that the operating rate of foreign steel mills continues to decline. The capacity utilization rate of global steel mills in June was 69.4%, a decrease of 2 percentage points from May and a decrease of 3.3 percentage points from June last year.
In addition, black silicon carbide resumed production in Russia and Ukraine, with a capacity of 90,000 tons in Russia and 25,000 tons in Ukraine. They exported silicon carbide to Europe by geographical advantage and the price was relatively cheap, which also affected our export to the European market. .
4, environmental supervision will not relax <br> beautiful building social environment is one of governance guidelines eighteen enacted. The Party Central Committee has always been concerned about the health of the people, adopted various measures to strengthen environmental governance, and promoted environmental improvement. In August, the National Health and Health Conference was held. General Secretary Xi Jinping delivered an important speech at the meeting, emphasizing "effectively addressing the outstanding impact on the health of the people. "Environmental problems", the central government's emphasis on environmental governance can be seen. Not only does it have speeches, but also actions. The environmental inspection team sent by the central government has been stationed in Henan and other eight provinces since July 16, and all enterprises that do not meet environmental protection requirements have been suspended for rectification. Or shut down directly. Within one month, more than 1,300 illegal and disciplinary personnel were found, and enterprises that did not meet the environmental protection standards were strictly investigated. Therefore, more than 98% of brown fused alumina and white fused smelting and processing enterprises in Henan have been closed down for rectification. Some companies have not taken this opportunity to rectify the environmental protection facilities. Instead, they are lucky enough to wait for the inspector team to go and reopen, or simply install a dust collector to cope with it. This may disappoint these companies, now the provinces and cities. All of them have set up the Atmosphere Office, and they are resident in key areas, and they are supervised at any time. Some enterprises sneak and steal, and they are severely punished after they are discovered. Therefore, we must pay attention to it. If we want to survive, we must increase investment, thoroughly solve environmental problems, and achieve standard production. At present, some enterprises are improving their facilities, and will be put into production after passing the inspection.
Due to environmental supervision, the output of Henan brown and white corundum will be affected. Due to the large production capacity, the price will not increase significantly. However, due to the increase in the price of bauxite, the shaft kiln for burning bauxite is generally unqualified and has been discontinued. Rectification, the amount of bauxite decreased, the price increased, the current operating rate in Guizhou is less than 20%, Henan is less than 10%, the demand for white corundum market is insufficient, the price of aluminum oxide powder has risen to 1750-110 yuan / T, but the sales are not good, the price It is still falling, and the price of brown corundum will rise slightly in view of the rising price of bauxite.
All enterprises have different problems of different enterprises. Everyone must clearly analyze the opportunities and challenges they face, and walk down the road to a solid road.
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